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Special-purpose Basic Switch
DZ
DPDT Basic Switch for Two Independent Circuit Control
* Incorporates two completely independent built-in switches. * Ideal for switching the circuits operating on two different voltages, and for controlling two independent circuits. * Interchangeable with OMRON Z Basic Switches, as both switches are identical in mounting hole dimensions, mounting pitch and pin plunger position.
Ordering Information
Terminal Actuator Pin plunger Hinge lever Short hinge roller lever Hinge roller lever OT (min.) 0.13 mm 1.6 mm 0.4 mm 0.9 mm 0.13 mm 1.2 mm 0.26 mm Solder terminal (-1A) Model DZ-10G-1A DZ-10GW-1A DZ-10GV-1A DZ-10GW22-1A DZ-10GV22-1A DZ-10GW2-1A DZ-10GV2-1A Screw terminal (-B) Model DZ-10G-1B DZ-10GW-1B DZ-10GV-1B DZ-10GW22-1B DZ-10GV22-1B DZ-10GW2-1B DZ-10GV2-1B
Model Number Legend
DZ-10 G -1 123 45
1. Ratings 10: 10 A (250 VAC) 2. Contact Gap G: 0.5 mm 3. Actuator None: Pin plunger Low OT Levers: V: Hinge lever V22: Short hinge roller lever V2: Hinge roller lever High OT Levers: W: Hinge lever W22: Short hinge roller lever W2: Hinge roller lever 4. Contact Form 1: DPDT 5. Terminals A: Solder terminal B: Screw terminal
Special-purpose Basic Switch
DZ
89
Specifications
Characteristics
Operating speed Operating frequency Contact resistance Insulation resistance Dielectric strength Vibration resistance Shock resistance Degree of protection Degree of protection against electric shock Proof tracking index (PTI) Ambient operating temperature Ambient operating humidity Service life Weight Note: 1. The values are for pin plunger models. 2. Malfunction: 1 ms max. Mechanical Electrical Malfunction Destruction Malfunction Mechanical Electrical 0.1 mm to 1 m/s (See note 1) 240 operations/min 20 operations/min 15 m max. (initial value) 100 M min. (at 500 VDC) 1,000 VAC, 50/60 Hz for 1 min between non-continuous terminals 1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and non-current-carrying metal part, and between current-carrying metal part and ground and between switches 10 to 55 Hz, 1.5-mm double amplitude (See note 2) 1,000 m/s2 max. 300 m/s2 max. (See notes 1 and 2) IP00 Class I 175 -25C to 80C (with no icing) 35% to 85%RH 1,000,000 operations min. 500,000 operations min. Approx. 30 to 50 g
Ratings
Non-inductive load (A) Rated voltage (V) 125 VAC 250 VAC 8 VDC 14 VDC 30 VDC 125 VDC 250 VDC Resistive load NC 10 10 10 10 10 0.5 0.25 NO NC 2 1.5 3 3 3 0.5 0.25 Lamp load NO 1 0.7 1.5 1.5 1.5 NC 6 4 6 6 4 0.05 0.03 Inductive load (A) Inductive load NO NC 3 2 5 5 3 0.05 0.03 Motor load NO 1.5 1 2.5 2.5 1.5
Note: 1. The above values are for steady-state current. 2. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. Lamp load has an inrush current of 10 times the steady-state current.
4. Motor load has an inrush current of 6 times the steady-state current. 5. The ratings values apply under the following test conditions: (1) Ambient temperature: 202C (2) Ambient humidity: 655%RH (3) Operating frequency: 20 operations/min
Contact Specifications
Contacts Inrush current Material Gap (standard value) NC NO Silver alloy 0.5 mm 30 A max. 15 A max.
Safety Standard Ratings
UL/CSA
Rated voltage 125 VAC 250 VAC 480 VAC 125 VDC 250 VDC DZ-10G 10 A and 1/8 HP 10 A and 1/4 HP 2A 0.5 A 0.25 A
90
Special-purpose Basic Switch
DZ
Engineering Data
Mechanical Durability (DZ-10G-1B)
Durability (x104 operations)
10,000 7,000 5,000 3,000 Ambient temperature: 202C Ambient humidity: 655%RH Without load Operating frequency: 240 operations/min
Electrical Durability (DZ-10G-1B)
Durability (x104 operations)
1,000 700 500 300 125 VAC 100 70 50 30 250 VAC Ambient temperature: 202C Ambient humidity: 655%RH Operating frequency: 20 operations/min cos =1
1,000 700 500 300
100 0
0.1
0.2
0.3
0.4
0.5
0.6
0.7 0.8
10 0
5
10
15
Overtravel (mm)
Switching current (A)
Structure
Contact Form (DPDT)
COM2 NC2 NO2 COM1 NC1 NO1
Dimensions
Note: Unless otherwise specified, all units are in millimeters and a tolerance of 0.4 mm applies to all dimensions.
Terminals
Screw Terminals (-1B)
14.5 8.2 25.4 0.1 49.2 23.5
COM COM NC NC
Solder Terminals (-1A)
14.5 8.2 11.9 16.8
COM
17.450.2
25.4 0.1 49.2 23.5
NC
11.9 16.8
NO
17.450.2
NO NO
Six M3 pan head screws (with toothed washer)
COM
NC
NO
Mounting
All switches can be mounted using M4 mounting screws with plane washers or spring washers to securely mount the Switch. Tighten the screws to a torque of 1.18 to 1.47 N*m.
Two, 4.2 dia. mounting holes or M4 screw holes
25.4 0.1
Accessories (Terminal Covers, and Separators): Refer to `Z/A/X/DZ Common Accessories' datasheet
Special-purpose Basic Switch
DZ
91
Note: 1. The solder terminal model has a suffix "-1A" in its model number and its omitted dimensions are the same as the corresponding dimensions of the pin plunger model. 2. Unless otherwise specified, all units are in millimeters and a tolerance of 0.4 mm applies to all dimensions.
Pin Plunger
DZ-10G-1B
PT 23.3 0.25 OP
3 dia. 2.5SR * 0.4 14.5 8.2
Operating force Release force Pretravel Overtravel Movement Differential Operating Position
OF max. RF min. PT max. OT min. MD max. OP
570 gf 57 gf 1.7 mm 0.13 mm 0.4 mm 15.60.4 mm
4.2 +0.075 -0.025
4.36 +0.1 dia. -0.05 25.4 0.1 49.2 11.9 4.2 +0.075 dia. hole -0.025 17.45 0.2 * Stainless-steel pin plunger
Hinge Lever
DZ-10GW-1B
28.4
63. 5R
t=1* 4.9 FP 19.7 17.7 14.5 8.2 4.2 +0.075 -0.025 4.36 +0.1 dia. -0.05 25.4 0.1 49.2 11.9 4.2 +0.075 dia. hole -0.025 17.45 0.2 * Stainless-steel lever OP
OF max. RF min. OT min. MD max. FP max. OP
170 gf 28 gf 1.6 mm 4 mm 46.3 mm 21.81 mm
DZ-10GV-1B
PT
t=1*
63.5R
1.1
4.9
OP 14.5
17.7 19.7 8.2
4.2 +0.075 -0.025
OF max. RF min. PT max. OT min. MD max.
17.45 0.2
200 gf 13 gf 6 mm 0.4 mm 1.7 mm 18.31 mm
4.36 +0.1 dia. -0.05 25.4 0.1 49.2 11.9 4.2 +0.075 dia. hole -0.025
OP
* Stainless-steel lever
Short Hinge Roller Lever
DZ-10GW22-1B
26
t=1* 28.4
R
9.5 dia. x 4 (plastic roller)
FP OP 19.7 17.7 14.5 8.2 4.2 +0.075 -0.025 4.36 +0.1 dia. -0.05 25.4 0.1 49.2 11.9 4.2 +0.075 dia. hole -0.025 17.45 0.2 * Stainless-steel lever 9.5 dia. x 4 (plastic roller) 1.1
OF max. RF min. OT min. MD max. FP max. OP
400 gf 85 gf 0.9 mm 2.4 mm 39.7 mm 30.20.8 mm
DZ-10GV22-1B
PT
.2
t=1*
30
.2
R
OP 14.5 17.7 19.7 8.2 4.2 +0.075 -0.025 4.36 +0.1 dia. -0.05 25.4 0.1 49.2 11.9 4.2 +0.075 dia. hole -0.025 17.450.2 * Stainless-steel lever
OF max. RF min. PT max. OT min. MD max. OP
430 gf 42 gf 3 mm 0.13 mm 0.6 mm 29.40.8 mm
92
Special-purpose Basic Switch
DZ
Note: 1. The solder terminal model has a suffix "-1A" in its model number and its omitted dimensions are the same as the corresponding dimensions of the pin plunger model. 2. Unless otherwise specified, all units are in millimeters and a tolerance of 0.4 mm applies to all dimensions.
Hinge Roller Lever
DZ-10GW2-1B
t=1*
28.4
R 8.4
9.5 dia. x 4 (plastic roller)
4
FP OP 19.7 17.7 14.5 8.2 4.2 +0.075 -0.025 4.36+0.1 dia. -0.05 25.4 0.1 49.2 11.9 4.2 +0.075 -0.025 dia. hole 17.450.2 * Stainless-steel lever 9.5 dia. x 4 (plastic roller)
OF max. RF min. OT min. MD max. FP max. OP
213 gf 42 gf 1.2 mm 3.3 mm 47.6 mm 31.80.8 mm
DZ-10GV2-1B
PT
48. 4R
t=1* 1.1
OP 14.5 17.7 19.7 8.2 4.2 +0.075 -0.025 4.36 +0.1 dia. -0.05 25.4 0.1 49.2 11.9 4.2 +0.075 -0.025 dia. hole 17.450.2 * Stainless-steel lever
OF max. RF min. PT max. OT min. MD max. OP
270 gf 34 gf 4 mm 0.26 mm 1.1 mm 29.40.8 mm
Special-purpose Basic Switch
DZ
93
Safety Precautions
Be sure to read the precautions and information common to all Snap Action and Detection Switches, contained in the Technical User's Guide, "Snap Action Switches, Technical Information" for correct use.
Precautions for Safe Use
Terminal Connection
When soldering lead wires to the Switch, make sure that the capacity of the soldering iron is 60 W maximum. Do not take more than 5 s to solder any part of the Switch. The characteristics of the Switch will deteriorate if a soldering iron with a capacity of more than 60 W is applied to any part of the Switch for 5 s or more.
* Do not use the switch in locations subject to hot water (greater than 60C) or in water vapor. * Do not use the switch outside the specified temperature and atmospheric conditions. The permissible ambient temperature depends on the model. (Refer to the specifications in this catalog.) Sudden thermal changes may cause thermal shock to distort the switch and result in faults.
Incorrect Correct
Separate the installation location from heat sources.
Operation
* Make sure that the switching frequency or speed is within the specified range. 1. If the switching speed is extremely slow, the contact may not be switched smoothly, which may result in a contact failure or contact welding. 2. If the switching speed is extremely fast, switching shock may damage the Switch soon. If the switching frequency is too high, the contact may not catch up with the speed. The rated permissible switching speed and frequency indicate the switching reliability of the Switch. The life of a Switch is determined at the specified switching speed. The life varies with the switching speed and frequency even when they are within the permissible ranges. In order to determine the life of a Switch model to be applied to a particular use, it is best to conduct an appropriate durability test on some samples of the model under actual conditions. * Make sure that the actuator travel does not exceed the permissible OT position. The operating stroke must be set to 70% to 100% of the rated OT.
* Mount a cover if the switch is to be installed in a location where worker inattention could result in incorrect operation or accidents.
Incorrect Correct
(preventing malfunctions)
Precautions for Correct Use
Mounting Location
* Do not use the switch alone in atmospheres such as flammable or explosive gases. Arcing and heat generation associated with switching may cause fires or explosions. * Switches are generally not constructed with resistance against water. Use a protective cover to prevent direct spraying if the switch is used in locations subject to splashing or spurting oil or water, dust adhering.
Incorrect Correct
* Subjecting the switch to continuous vibration or shock may result in contact failure or faulty operation due to abrasion powder and in reduced durability. Excessive vibration or shock will cause the contacts to operate malfunction or become damaged. Mount the switch in a location that is not subject to vibration or shock and in a direction that does not subject the switch to resonance. * If silver contacts are used with relatively low frequency for a long time or are used with microloads, the sulfide coating produced on the contact surface will not be broken down and contact faults will result. Use a microload switch that uses gold contacts. * Do not use the switch in atmospheres with high humidity or heat or in harmful gases, such as sulfide gas (H2S, SO2), ammonia gas (NH3), nitric acid gas (HNO3), or chlorine gas (Cl2). Doing so may impair functionality, such as with damage due to contacting faults or corrosion. * The switch includes contacts. If the switch is used in an atmosphere with silicon gas, arc energy may cause silicon oxide (SiO2) to accumulate on the contacts and result in contact failure. If there is silicon oil, silicon filling, silicon wiring, or other silicon products in the vicinity of the switch, use a contact protection circuit to limit arcing and remove the source of the silicon gas.
Terminal box
Terminal box
* Install the switch in a location that is not directly subject to debris and dust from cutting. The actuator and the switch body must be protected from accumulated cutting debris and dirt.
Incorrect Correct
94
Special-purpose Basic Switch
DZ
Omron Electronic Components, LLC
Terms and Conditions of Sales I. GENERAL 1. Definitions: The words used herein are defined as follows. (a) Terms: These terms and conditions (b) Seller: Omron Electronic Components LLC and its subsidiaries (c) Buyer: The buyer of Products, including any end user in section III through VI (d) Products: Products and/or services of Seller (e) Including: Including without limitation 2. Offer; Acceptance: These Terms are deemed part of all quotations, acknowledgments, invoices, purchase orders and other documents, whether electronic or in writing, relating to the sale of Products by Seller. Seller hereby objects to any Terms proposed in Buyer's purchase order or other documents which are inconsistent with, or in addition to, these Terms. 3. Distributor: Any distributor shall inform its customer of the contents after and including section III of these Terms. II. SALES 1. Prices; Payment: All prices stated are current, subject to change without notice by Seller. 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This is not intended to be an exhaustive list of all possible use of any Product, nor to imply that any use listed may be suitable for any Product: (a) Outdoor use, use involving potential chemical contamination or electrical interference.
(b) Use in consumer Products or any use in significant quantities. (c) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (d) Systems, machines, and equipment that could present a risk to life or property. 3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 4. Motorized Vehicle Application: USE OF ANY PRODUCT/S FOR A MOTORIZED VEHICLE APPLICATION MUST BE EXPRESSLY STATED IN THE SPECIFICATION BY SELLER. 5. Programmable Products: Seller shall not be responsible for the Buyer's programming of a programmable Product. IV. WARRANTY AND LIMITATION 1. 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Severability: If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision.
Special-purpose Basic Switch
DZ
Certain Precautions on Specifications and Use
1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information.
Complete "Terms and Conditions of Sale" for product purchase and use are on Omron's website at http://www.components.omron.com - under the "About Us" tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ELECTRONIC COMPONENTS LLC
55 E. Commerce Drive, Suite B Schaumburg, IL 60173
OMRON ON-LINE
Global - http://www.omron.com USA - http://www.components.omron.com
847-882-2288
Cat. No. X303-E-1 11/09 Specifications subject to change without notice Printed in USA
Special-purpose Basic Switch
DZ

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